Sunday, March 16, 2008

Slab Prep and Pour (Part 3 of 4) - June 13, 2007


It is Wednesday morning, June 13th, and Miss Jan's birthday. I fixed her a nice breakfast, gave her a card (surprise flowers came later at the office), and sent her off to work. Once again it was me and the shovel. I was in a time crunch for getting the site prepped because my slab pour had been moved up by one day. I also had to find a new crew for the pour because the guys I had gathered for Saturday have regular jobs during the week. I called a couple of guys (retired or self employed) from my Serve-and-Be-Served group at church and soon had a new crew. I was getting ready to excavate the 10" deep footer around the edge of the slab when Kevin called and told me he could get the cement, for a better price, but only on Thursday. Double YIKES! I quickly called my new pour crew. What a blessing these guys are. Without hesitation, they all said no problem.

Now I've lost two days of prep time, a big deal with my tendency to be slow. Those who know me best will confirm my Indian name, "Dances with Tree Sloths". I called Miss Jan to tell her our plight. When she got home at 6 p.m., I still had to dig about half the footer and lay in rebar and steel mesh, all before ten o'clock the next morning. Miss Jan changed into work clothes and jumped right in beside me. I swung the pick to bust up the dirt (which was slightly softer than rock) and Miss Jan cleared it out. Soon we were working by flood light. I told Miss Jan to go to bed, as I was going to have to pull an all-nighter. She said we were in this together, and we pressed on.

Finally the digging was done. I asked Miss Jan if she wanted to use an oxy-acetelene torch and bend some rebar for the corners. Her response was, "Really? You’d let me do that?" I grabbed a concrete paver to use as a 90 degree jig (I like tight tolerances). I showed Miss Jan how to light the torch and adjust the mixture, then how to heat and bend the rebar and quench with water. I watched her do the second one. This lady is a quick study and a wonderful blessing in my life.

Knowing she could handle it, I began laying out the steel. As you can see, we put in plenty of rebar. We worked all night, and dawn began to illuminate the eastern sky. By 9:00am our crew began arriving. At 9:30, we were still tying steel mesh.

Talk about overkill! Bill, having many years of experience with concrete, was tapped to be project lead. I asked if he thought we were ready, and he just looked around in silence, then said...."You learned this from Wayne, didn't you?" Bill, myself and many others helped Wayne build a guest house last year, and Wayne and I share a preference for overbuilding rather than just doing the minimum. With Bill's comment, I knew Miss Jan and I had done a good job! Site prep was finished with fifteen minutes to spare. The concrete truck showed up right on time at 10:00am.

Slab Prep and Pour (Part 2 of 4) - June 12, 2007


On Tuesday morning, I began excavating for the four inch deep, 13'4" by 17'4" slab. Mid-morning, I called the cement company to schedule the delivery of five yards of cement on Saturday morning. Imagine my surprise when they said they were closed on Saturday. YIKES! I had called a week earlier and was told they deliver on Saturdays. I now learned they're open three Saturdays a month and closed one - June 16th, formerly my slab pour day.

Then I remembered that our neighbors Kevin and Amber just poured a slab for their new house. I called Kevin and found out he's a plant manager for the local Cemex company. He said they were closed on Saturday, but he could probably get me a Friday pour. With that problem solved, I got back to shoveling. We were approaching the summer solstice, so the days are really long, affording me the maximum amount of shovel time.

Slab Prep and Pour (Part 1 of 4) - June 11, 2007


With the hottest part of summer approaching, we were anxious to pour a concrete slab and start lifting heavy blocks. Nothing is quite as satisfying as spending your days in the sun flirting with heat stroke.

Miss Jan and I borrowed a camper from our friends Dennis and Joni, who live south of the PPR on the other side of the interstate. They even hauled it over and helped us set it up. On Monday, our friend Don came out to set up batter boards and give me pointers on pouring a good slab.

I soon realized that the batter boards surrounded a large pile of dirt which could only be moved with a wheel barrow and shovel. Fortunately it was early June and all danger of frost bite was gone. My major challenge was keeping sunscreen on my skin while I pumped every drop of liquid consumed out through my pores. When Miss Jan arrived after work, she helped me set up form boards. We worked well into the night to make them secure and square.